ZOZEN 5 Ton Gas Fired Steam Boiler for Textile Industry in Kyrgyzstan

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Case Introduction

Case Background

A textile factory in Kyrgyzstan faced significant challenges with its production equipment: the existing boiler frequently failed to meet output demands due to overload, resulting in insufficient capacity to support the production lines. This issue not only reduced production efficiency but also increased operational complexity. The factory urgently needed an efficient and stable new boiler solution.

Customer Requirements

Stable Output: The boiler needed to provide sufficient capacity to fully address the insufficient output of the current equipment.

Flue Gas Temperature Control: The flue gas temperature needed to be reduced to 60°C to meet environmental and energy efficiency standards.

Flexible Operation: Considering the fluctuating demand between peak and off-peak production seasons, the boiler needed to operate flexibly during off-peak periods to minimize costs.

ZOZEN Boiler’s Customized Solution

ZOZEN Boiler recommended the 5-ton WNS series gas-fired three-pass steam boiler for the customer. Known for its stable and efficient performance, this boiler fully met the continuous output needs of the textile factory’s production line. To achieve the customer’s requirements for flue gas temperature, ZOZEN equipped the boiler with economizers and condensers. This adjustment successfully reduced the flue gas temperature to 60°C, significantly improving the boiler’s thermal efficiency and saving energy costs for the factory.

To address the seasonal fluctuations in production, ZOZEN proposed purchasing two boilers. During the off-season, the factory could operate just one boiler, ensuring production needs while effectively reducing operational costs and enhancing overall economic efficiency.

Conclusion

By thoroughly analyzing the customer’s requirements and providing a tailored solution, ZOZEN Boiler not only resolved the textile factory’s immediate challenges but also helped achieve long-term energy savings.

Customer Feedback

We are extremely satisfied with ZOZEN Boiler’s products and services. The WNS series gas-fired steam boiler operates reliably and efficiently, completely resolving the issue of insufficient output on our production line. The economizer and condenser configuration has also helped us reduce energy consumption. Additionally, the dual-boiler configuration has provided a flexible operation solution, enabling us to control operating costs effectively during the off-season. ZOZEN’s professional team performed excellently throughout the cooperation, helping us enhance both production efficiency and economic benefits.