10 TPH Boiler Solutions for the Dairy Industry — Efficient and Reliable Steam Systems by ZOZEN Boiler

In modern industrial production, steam boilers are an indispensable source of energy, providing the thermal power needed for heating, drying, sterilization, and a wide range of other manufacturing processes. Among the many boiler capacities available, the 10 tph boiler has become one of the most commonly used configurations due to its balance of output capacity, operational stability, and energy efficiency. The 10 tons per hour steam output is particularly suited for medium- to large-scale factories in industries such as food and beverage, textiles, paper manufacturing, pharmaceuticals, and chemicals.

With increasing attention on energy conservation and emission reduction, more enterprises are seeking efficient, environmentally friendly boiler systems to replace outdated equipment. The 10 tph boiler has gained popularity for its ability to deliver stable steam supply while maintaining fuel efficiency and compliance with environmental standards. In this field, ZOZEN Boiler has established itself as a leading manufacturer, known for its advanced technology, quality manufacturing, and rich experience in customized boiler system design.

Advanced Design and Technical Features of ZOZEN 10 TPH Boiler Systems

ZOZEN’s 10 tph boiler products are designed to meet diverse industrial demands while ensuring safety, reliability, and efficiency. Among its most popular configurations are the WNS series gas/oil-fired steam boiler and the DZL series biomass-fired steam boiler, both of which have been widely recognized in the international market.

The WNS series 10 tph boiler adopts a horizontal, internal combustion, full wet-back structure. Its large furnace design enhances the combustion space, ensuring complete fuel burning and reducing NOx emissions to meet international environmental standards. The boiler shell and tube plates are made from high-quality steel plates, and the smoke tubes are threaded, increasing the heat transfer area and improving overall thermal efficiency. The design thermal efficiency of the WNS boiler exceeds 98%, supported by the addition of an economizer and condenser at the tail end of the flue gas path. These heat recovery components fully utilize the waste heat from exhaust gases, significantly reducing fuel consumption and operational costs.

In operation, the WNS 10 tph boiler system demonstrates excellent automation and reliability. It is equipped with an advanced PLC intelligent control system that manages combustion, water supply, temperature, and pressure with high precision. This ensures safe and stable operation even under fluctuating load conditions. The compact design, low noise, and clean combustion process make the WNS series ideal for industries requiring a sanitary production environment, such as food and beverage or pharmaceuticals.

In addition to the WNS model, ZOZEN’s DZL series 10 tph boiler provides an efficient biomass-fired alternative for customers who have access to renewable fuel sources. The DZL boiler is a chain-grate, single-drum water tube boiler that integrates combustion, heat transfer, and ash removal into a well-coordinated system. It supports a variety of biomass fuels — including wood chips, rice husks, and agricultural residues — offering flexibility for users seeking to reduce dependence on fossil fuels.

The DZL 10 tph boiler features a well-designed furnace arch and air distribution system to ensure complete combustion and reduce unburned carbon. Its convection heating surface and economizer enhance heat exchange efficiency, while the unique design of the air preheater further reduces exhaust temperatures. This design approach not only improves the overall thermal performance of the boiler but also minimizes operational costs and emissions.

Both the WNS and DZL series are designed with maintainability in mind. Access doors, inspection holes, and manholes are strategically positioned for convenient cleaning and inspection. With strong performance, high efficiency, and user-oriented operation, ZOZEN’s 10 tph boiler systems have become reliable energy solutions across multiple industrial sectors.

ZOZEN 10 TPH Boiler in a Dairy Processing Plant

In the dairy processing industry, steam plays a crucial role in various production stages — from sterilization and pasteurization to drying and packaging. High-quality steam not only ensures food safety but also directly affects product texture and flavor. Therefore, selecting the right 10 tph boiler system is critical for maintaining consistent production and meeting stringent hygiene standards.

A well-known dairy products manufacturer, with a strong presence in the regional market, was seeking to upgrade its steam system to support the growing demand for its milk and yogurt lines. During procurement, the company’s management emphasized the importance of choosing a boiler brand with deep experience in food processing applications. After thorough evaluation, they decided to partner with ZOZEN Boiler, selecting a customized WNS series 10 tph gas-fired steam boiler system for their new production line.

The ZOZEN team conducted a detailed analysis of the client’s production capacity and steam requirements, designing a comprehensive solution that would ensure stable and efficient steam supply. The WNS series 10 tph boiler provided to the dairy plant operates on clean-burning natural gas and features a condensing economizer that maximizes heat recovery from exhaust gases. This design not only enhances overall thermal efficiency but also reduces fuel costs and carbon emissions.

During operation, the WNS boiler demonstrated outstanding stability, supporting continuous steam supply for sterilization and drying processes without fluctuation in pressure or temperature. Its intelligent control system allowed the plant’s operators to monitor boiler performance in real time, ensuring safe and efficient operation throughout the production cycle. Moreover, ZOZEN’s engineering team provided on-site installation guidance, commissioning services, and operator training to ensure a smooth project handover.

Comprehensive Support and Lasting Value from ZOZEN Boiler

ZOZEN’s success in the dairy industry project reflects the company’s technical strength and dedication to customer satisfaction. As a leading manufacturer of industrial boilers, ZOZEN provides a full spectrum of services — from initial design consultation and system customization to installation, training, and long-term maintenance. Each 10 tph boiler solution is tailored to the customer’s production characteristics, fuel type, and efficiency goals.

The company’s after-sales network ensures timely response and technical support, minimizing downtime and maximizing operational continuity. With decades of experience in boiler manufacturing, ZOZEN continues to refine its product designs to meet the evolving needs of global industries. Whether for gas-fired or biomass-fired systems, its 10 tph boiler lineup stands for reliability, energy efficiency, and environmental responsibility.

As industries continue to modernize and adopt cleaner production methods, the demand for efficient and intelligent steam systems will only grow. ZOZEN Boiler’s proven engineering expertise and integrated service approach make it a trusted partner for enterprises seeking dependable 10 tph boiler solutions that deliver both economic and environmental value.