The 2 Ton Boiler: Key Features, Applications, and ZOZEN Boiler Solutions

A 2 ton boiler is one of the most popular and commonly used industrial steam boilers, especially suited for medium and small-scale enterprises. With the ability to generate 2 tons of steam per hour, it strikes the perfect balance between power, efficiency, and cost-effectiveness, making it an ideal choice for industries that require continuous, stable steam supply.

The 2 ton boiler is versatile and can be used in a variety of industries where steam is required for production, heating, and sanitation. Industries such as textile manufacturing, food processing, pharmaceuticals, and chemical production commonly use 2 ton boilers to meet their operational needs. Specifically, these boilers play a crucial role in applications such as:

Textile Industry: Providing consistent steam for dyeing, washing, and finishing processes.

Food Processing: Used for sterilizing, cooking, and drying food products.

Pharmaceuticals: Required for high-quality steam to sterilize medical equipment, pharmaceutical ingredients, and packaging materials.

Chemical Processing: Providing steam to facilitate chemical reactions, drying, and other critical processes.

ZOZEN Boiler, a trusted name in industrial boiler manufacturing, offers advanced 2 ton boilers to meet the demands of a wide range of applications. As an industry leader with over 35 years of experience, ZOZEN is known for its innovative boiler designs, ensuring superior performance and reliability for businesses across the globe.

ZOZEN’s 2 Ton Boiler: WNS and DZL Series

The WNS series is a horizontal, fire-tube boiler that is ideal for industries using natural gas, light oil, or other clean fuels. This 2 ton gas boiler offers several advantages, including high efficiency, low emissions, and excellent adaptability to different fuels. The WNS series features a large-diameter corrugated furnace, which not only ensures complete combustion but also absorbs thermal expansion effectively.

With a high-efficiency heat exchange system, the WNS series can achieve thermal efficiency up to 98%. The advanced burner, combined with a reasonable airflow design and high-quality insulation, ensures minimal heat loss and maximizes energy utilization. One of the key benefits of the WNS series is its compliance with low NOx emission requirements, making it an environmentally friendly option for industries operating in regions with stringent environmental regulations. The WNS series ensures that NOx emissions are well below 30 mg/Nm³, making it ideal for eco-conscious enterprises.

This series is widely used in industries such as food processing, chemical, and pharmaceutical, where high-quality steam is required for sterilization, drying, and other critical processes.

The DZL series is a single-drum, chain grate steam boiler designed for biomass fuels such as rice husk, wood chips, and straw. This 2 ton boiler is an environmentally friendly alternative to coal-fired boilers, offering high efficiency and low emissions. The DZL series is particularly favored by industries with a constant supply of biomass waste, such as the food industry or agricultural enterprises.

The DZL biomass boiler adopts a three-pass design, with a membrane water wall furnace that ensures complete combustion and enhanced heat absorption. The efficient heat exchange system of the DZL series improves the boiler’s thermal efficiency to approximately 85%, helping to minimize fuel consumption and lower operational costs. The DZL series is also equipped with an advanced control system that ensures stable operation, optimal fuel utilization, and safe performance.

The DZL series is perfect for industries looking to reduce their carbon footprint and energy costs, while still meeting their steam demand in a sustainable manner.

ZOZEN’s 2 Ton Gas Steam Boiler in the Automotive Industry

As the global emphasis on environmental protection grows, many industries are making the switch from coal to cleaner energy sources, such as natural gas, to comply with emissions regulations. In this context, ZOZEN’s 2 ton gas boilers are increasingly being chosen by companies across various sectors. One notable example is the successful installation of a WNS series gas-fired steam boiler at an automotive parts manufacturing plant.

The plant, which specializes in the manufacturing of automotive lighting, mirrors, plastic covers, and handles, required a stable and reliable steam source to support its painting and coating processes. In response to tightening environmental regulations and the plant’s need for cleaner energy, the company opted to replace its coal-fired steam boiler with a 2 ton WNS gas boiler.

ZOZEN provided a WNS series 2 ton gas-fired steam boiler, tailored to the plant’s specific needs. The boiler was designed to run on natural gas, ensuring compliance with emissions standards while delivering high-quality steam. The WNS series was chosen because of its advanced design, which includes a large-diameter corrugated furnace that guarantees efficient combustion, minimizing fuel wastage.

Additionally, the WNS series gas boiler utilizes a high-performance burner and an optimized airflow system to achieve thermal efficiency of over 98%, ensuring that the boiler operates with minimal heat loss. Furthermore, ZOZEN’s inclusion of a low-NOx burner enabled the boiler to meet stringent environmental regulations, with NOx emissions controlled to less than 30 mg/Nm³.

The integration of this 2 ton WNS gas boiler helped the automotive parts manufacturer not only achieve its environmental goals but also significantly reduce its energy consumption, resulting in lower operational costs and a more sustainable production process. The automated features of the WNS series also helped the plant reduce maintenance costs and enhance operational efficiency.

The Benefits of ZOZEN’s 2 Ton Boilers: Reliability and After-Sales Support

When considering a 2 ton boiler, businesses must look beyond the initial investment and evaluate the long-term value offered by the boiler. ZOZEN’s 2 ton boilers, including the WNS and DZL series, provide exceptional performance, low emissions, and high efficiency, ensuring reliable steam supply and significant cost savings for years to come.

ZOZEN Boiler stands out for its comprehensive after-sales services, which are critical for ensuring long-term boiler operation and minimizing downtime. ZOZEN offers personalized support that includes installation guidance, commissioning, and regular maintenance. With a team of experienced engineers, ZOZEN provides timely troubleshooting and ensures that the boiler runs efficiently throughout its lifespan.

The company’s service network spans across many countries, allowing customers to benefit from rapid support, even in remote locations. ZOZEN’s commitment to customer satisfaction is reflected in its excellent reputation in the global market, with clients from various industries praising the company’s professional approach, high-quality products, and responsive customer service.

For those looking to invest in a 2 ton boiler, ZOZEN Boiler provides the ideal combination of performance, efficiency, and reliability, making it the smart choice for industries across the globe.