10 Ton Gas Boiler in Dyeing Industry

10 ton gas fired boiler is fully burned, pollution-free, easy to operate, easy to install, high thermal efficiency, large output, strong load adaptability, high degree of automation, easy to operate, safe and reliable in operation. It is an ideal high-efficiency, low-consumption, low-pollution green environmental protection product. SZS 10 ton gas boiler is a double-pot tube vertical “D” type pipe boiler with quick assembly. It consists of upper and lower pot tube, membrane water cooling wall, convection tube bundle, energy saving device, and condenser. After fuel combustion in the furnace, flue gas is discharged into the chimney through convection tube bundle and flue gas waste heat recovery device. This series of boilers will play a very important role in the future application field of thermal equipment.

Performance of Gas Boiler in Dyeing Industry

1. Corrugated furnace tank structure: the combustion chamber adopts full corrugated furnace tank structure, which not only enhances the disturbance of flue gas, but also increases the radiation heat transfer area; it not only enhances the heat transfer effect, but also promotes the combustion of fuel in the furnace. It not only increases the stiffness of the furnace liner, but also effectively weakens the expansion stress of the furnace liner.
2. Three return structure: the international popular shell three return, full wet back structure, combustion chamber large volume design, so that the combustion more full.
3. Unique welding technology: the advanced technology of first pre-expanding, then full welding, and then expanding joint is adopted, which not only prevents pipe gap corrosion, but also enhances the welding strength; The threaded pipe with high heat transfer coefficient is adopted to enhance the convective heat transfer effect, reduce the exhaust temperature and improve the thermal efficiency of the boiler.

Fuel consumption of gas-fired boilers is the boiler energy consumption issue that customers pay great attention to, because 10t/h gas-fired boilers are the common tonnage used by customers in many fields. Specific calculation method of gas consumption of gas-fired boiler: 1. Determine the boiler output; 2. Determine the calorific value of the fuel;3. Determine the thermal efficiency of boiler. Fuel consumption calculation formula: boiler output ÷ fuel heat value ÷ boiler thermal efficiency. It can be calculated that 10 tons of gas steam boiler gas consumption =6 million kcal÷0.998÷8400kcal/m =716m.

10 Ton Boilers in Dyeing Industry Case

The main products of Hongda textile printing and dyeing Co., LTD are cotton, rayon, cotton and linen fabrics, pure silk fabrics, printing and dyeing of cotton knitted fabrics, etc. The products are mainly sold to the United States, Japan, Canada, Germany, Australia, and South Korea, the Middle East and other countries and regions. In the process of printing, dyeing and finishing, a large amount of steam is needed.

According to the actual production requirements of the production line, ZOZEN Boiler has customized the energy-saving WNS series gas-fired boiler system for customers. WNS series gas-fired boiler is equipped with advanced burner to realize automatic and reasonable air distribution; at the same time, the use of large diameter corrugated furnace, not only increase the heat transfer area, the large furnace chamber space and reasonable air distribution also ensure the full combustion of fuel, improve the combustion efficiency, and reduce fuel consumption. In addition, ZOZEN Boiler has a patented condensation technology, which fully absorbs waste heat from the discharged flue gas, improves the inlet temperature of the boiler, and reduces the exhaust temperature to 60℃, so that the thermal efficiency is up to more than 98%, thus reducing the operating cost for Grand textile printing and dyeing.