Biomass Thermal Oil Boiler Solutions for Stable and Efficient Industrial Heating

A biomass thermal oil boiler is an important industrial heating solution designed for processes that require stable, high-temperature heat transfer under atmospheric or low-pressure conditions. Compared with steam-based systems, a biomass thermal oil boiler uses heat transfer oil as the circulating medium, allowing production lines to achieve higher operating temperatures while maintaining precise temperature control and stable operation. This type of system is widely applied in manufacturing industries where continuous heating, controlled temperature curves, and long operating hours are essential.

ZOZEN BOILER has accumulated extensive experience in biomass-fired thermal systems and has developed mature solutions for industrial users with demanding heat requirements. Through continuous optimization of structure, heat transfer design, and combustion systems, ZOZEN BOILER provides biomass thermal oil boiler solutions that focus on stable output, controllable operation, and practical installation conditions. Among these products, the YLW series biomass thermal oil boiler has been widely applied in industrial production environments that require continuous and accurate heat supply.

YLW Biomass Thermal Oil Boiler: Structure, Technology, and System Advantages

The YLW series biomass thermal oil boiler developed by ZOZEN BOILER is designed specifically for industrial heating processes that demand stable temperature control and long-term continuous operation. From a structural perspective, this biomass thermal oil boiler adopts a horizontal layout combined with a square coil heat transfer structure, which allows the heat transfer oil to be heated evenly as it circulates through the system.

One of the core features of the YLW biomass thermal oil boiler is its square coil heat exchange arrangement. The heating surface is compactly arranged, ensuring that thermal oil flows through the coils in a controlled and uniform manner. This design minimizes local overheating and temperature fluctuation, which is especially important for production processes that require consistent thermal conditions. Stable outlet oil temperature makes the biomass thermal oil boiler suitable for heating applications such as hot pressing, laminating, drying, and shaping, where temperature deviation can directly affect product quality.

In terms of combustion and furnace structure, the YLW biomass thermal oil boiler is equipped with a horizontal chain grate designed to accommodate biomass-shaped fuels. The furnace and grate configuration ensures continuous fuel feeding and stable combustion, supporting consistent heat release throughout operation. The reasonable arrangement of the furnace and heat exchange surfaces allows the flue gas to flow smoothly through the boiler, improving heat utilization and reducing unnecessary heat loss.

The flue gas path and energy-saving configuration of the YLW biomass thermal oil boiler are designed to improve the utilization rate of the heating surface. By optimizing the smoke flow and heat exchange process, the boiler effectively transfers combustion heat to the thermal oil while controlling exhaust temperature. This approach contributes to stable system performance and supports lower operating costs without introducing excessive system complexity.

rom a system safety perspective, the YLW biomass thermal oil boiler operates with thermal oil as the heat carrier, which avoids high-pressure operation associated with steam systems. Combined with stable circulation design and temperature control, this provides an additional layer of operational security for continuous industrial processes.

Case Study: Biomass Thermal Oil Boiler Application at Bestway Vietnam Factory

The manufacturing processes at the Bestway Vietnam factory involve several heating-intensive procedures, including hot pressing, composite processing, drying, and shaping. These processes place high demands on the thermal system, requiring high thermal efficiency, precise temperature controllability, stable long-term operation, and convenient maintenance. Under these conditions, a biomass thermal oil boiler became a suitable solution for meeting the factory’s continuous and large-scale heat demand.

After evaluating available options, ZOZEN BOILER provided the Bestway Vietnam factory with a YLW series biomass thermal oil boiler with a rated capacity of 10 million kcal. The system was configured with a square coil horizontal chain grate and adopted an assembled structure in which the boiler body and the grate were delivered separately.

The square coil heat transfer structure of the YLW biomass thermal oil boiler played a key role in meeting Bestway’s production requirements. With compact heating surface arrangement and uniform oil heating, the system delivered stable outlet oil temperature, supporting precise temperature control across multiple production lines. This stability was particularly beneficial for processes sensitive to temperature variation, ensuring consistent product performance and quality.

The assembled delivery design significantly simplified installation at the Vietnam factory. By separating the boiler body and chain grate during transportation, ZOZEN BOILER reduced installation constraints related to site space, lifting capacity, and civil foundation requirements. Once on site, the system could be put into operation after completing standard piping, valve, and electrical control connections, helping the factory shorten the installation period and reduce overall modification costs.

In terms of fuel utilization, the YLW biomass thermal oil boiler was designed to work with biomass molded fuels that are readily available and cost-controlled. Through optimized combustion and feeding systems, the boiler achieved stable combustion conditions while limiting ash generation and emissions. This supported Bestway’s goal of maintaining environmentally responsible production while controlling long-term operating expenses.

By introducing the YLW biomass thermal oil boiler system, the Bestway Vietnam factory successfully established a stable and efficient thermal supply system that supports continuous production across multiple heating processes. The cooperation between Bestway and ZOZEN BOILER demonstrates how a well-designed biomass thermal oil boiler can meet the demanding requirements of modern industrial manufacturing environments.

Why Choose ZOZEN Biomass Thermal Oil Boiler Solutions

Selecting a biomass thermal oil boiler requires careful consideration of heat transfer stability, fuel adaptability, installation conditions, and long-term operational reliability. ZOZEN BOILER approaches biomass thermal oil boiler design from a system perspective, focusing on practical engineering solutions rather than isolated equipment parameters.

The YLW series biomass thermal oil boiler reflects this approach through its square coil heat transfer structure, optimized combustion system, and assembled installation design. These features work together to provide stable oil temperature, reliable heat output, and flexible deployment across different industrial sites.

With proven experience in international projects and a clear understanding of industrial production needs, ZOZEN BOILER offers biomass thermal oil boiler solutions that support continuous operation, controlled temperature processes, and sustainable energy utilization. For enterprises seeking a dependable biomass thermal oil boiler that balances performance, installation practicality, and long-term value, ZOZEN BOILER provides a solution grounded in engineering experience and real-world application.